Client Praise: A Perfect Presentation of Professionalism and Excellence

“Throughout the entire delivery process, the Huirui-Laser team demonstrated exceptional professionalism and a meticulous work attitude. They not only completed the contract requirements to the highest standards but also proactively helped us solve challenges in the processing of specific parts during production. Since the equipment was put into use, its performance has been outstanding, giving us a whole new appreciation for Huirui-Laser’s product quality and technical expertise. It’s clear that their commitment to ‘precise technology and exceptional service’ is not just a promise, but a reality.” This recognition from the overseas client is the highest affirmation of Huirui-Laser‘s efforts.

Tailored Solutions: Focusing on Client Needs and Overcoming Challenges

The iLAM+® series from Huirui-Laser adopts a robotic + multi-axis linkage motion system, offering multifunctional flexibility that can be widely applied in complex part repairs and surface enhancement. The large-format robotic cladding equipment delivered in this case was designed based on the iLAM+® series platform to meet the client’s demand for efficient repair and surface strengthening of large industrial parts.

To address the local power supply conditions, the equipment was customized with a three-phase 200V integrated power supply and, based on the characteristics of the local grid, a 40KW uninterruptible power supply (UPS) was added. This provided a high-performance metal additive manufacturing and technical service solution tailored to the client’s needs. The equipment efficiently solved challenges in high-performance part repairs and quality control, ensuring smooth production.

Parameter	Specification
Product Model	iLAM+@70Kpt-600
Laser	Semiconductor Laser
Laser Power	6 kW
Power Instability	≤ ±2% (2h)
Mechanism of Motion	Six-Axis Industrial Robot
Spot Size	3 mm, 5 mm
Applicable Wavelength	900-1080 nm
Powder Feeding Efficiency	1-45 g/min
Repeat Positioning Accuracy	± 0.5 mm
Powder Feeder	1.5 L (Optional)
Rail Stroke	< 2 m
Rotational Diameter	Φ 500 mm
Maximum Load Capacity	2 t
Powder Feeding Method	Two-point/Four-point Powder Feeding
Laser Head Model	D85ML, OTS-5
Minimum Applicable Inner Diameter	85 mm
Water Chiller	Dual Temperature Dual Control
Internal Bore Cladding Efficiency	0.2 m²/h

Advanced Equipment Integration

The equipment integrates an industrial six-axis robot and linear rail structure, providing flexibility in motion trajectories and robust control capabilities to meet diverse application scenarios. The core components are designed following Huirui-Laser’s strategy of flexible adaptation and independent control. The laser module supports customizable selections, fully meeting personalized client demands. All major core components are self-manufactured and have received CE certification, ensuring stable operation of the equipment.

A standout feature is the D85ML internal bore laser cladding head developed by Huirui-Laser. Designed for 4 kW power and compatible with Laserline lasers, it achieves an internal bore cladding efficiency of 0.2 m²/h. It operates efficiently at a bore diameter of 85mm and a depth of 2 meters, positioning it at the forefront of the industry. This head has solved many of the client’s previous challenges in internal bore cladding, significantly improving the processing efficiency and quality of complex parts.

Comprehensive Service: Full Support for Seamless Operation

In addition to delivering high-quality equipment, Huirui-Laser provided two weeks of on-site installation and specialized training services. During the training, technical personnel were patient and thorough, helping the client quickly master the skills needed for independent operation and basic maintenance, laying a solid foundation for the stable operation of the equipment.

Key Features: Outstanding Performance Leading the Industry

Laser and Robot Collaboration for High Efficiency
The equipment is equipped with a 6 kW laser and perfectly integrates with the industrial six-axis robot and linear rail system. The robot’s exceptional maneuverability, combined with the precise motion capabilities of the rails, forms an efficient and stable processing system. The laser equipment adheres strictly to EN13849 safety standards, achieving dual certifications of Safety Level 3 and Performance Standard D, ensuring robust safety for production. This comprehensive configuration enables the equipment to handle diverse processing scenarios, meeting complex needs, and ensuring smooth, efficient production.

All Core Components Are Self-Manufactured
Huirui-Laser’s self-developed powder feeder, laser head, and nozzle work seamlessly together to ensure stable overall equipment performance. The internal bore laser cladding head tailored for the client can process internal bores of 85mm diameter and 2 meters depth, providing strong support for complex part processing.

Spindle Rotary Table and Rail Compatibility
The spindle rotary table has an adjustable speed range from 0.1 to 15 rpm, with a maximum clamping length of 2 meters. At low speeds, it can stabilize the cladding of high-precision annular workpieces; at high speeds, it efficiently processes regular cylindrical parts, greatly enhancing the adaptability of the processing and meeting the client’s diverse production requirements.

Flexible Material and Process Options
The equipment offers flexible material choices and process configurations, allowing for the selection of various cladding materials, including iron-based, nickel-based, cobalt-based, and titanium alloys. It is widely used for dimensional repairs, surface strengthening, and other applications, offering a comprehensive solution that effectively enhances production efficiency and product quality.

Application Cases: Proven Strength and Significant Results

Mechanical Industry Applications
In the repair of straighteners and their sleeves which experience wear, laser cladding technology can restore the worn parts to their original dimensions. The use of non-magnetic hard alloys with a hardness of HV900 and high wear resistance effectively combats wear and erosion, greatly extending the lifespan of the straighteners.

Other application cases:

Looking to the Future: Advancing and Expanding Globally

The successful overseas delivery of this project not only validates Huirui-Laser’s metal additive manufacturing technology and services on the international market but also further enhances the visibility of “Made in China” on the global stage. With its exceptional product performance, stable quality, and comprehensive service support, Huirui-Laser is well-equipped to strengthen its position in the global market. Each successful collaboration contributes to building valuable experience for the future.

Moving forward, Huirui-Laser will continue to uphold its mission of providing professional, high-quality products and services that meet the growing demands of advanced manufacturing technologies. With technological innovation as the driving force, Huirui-Laser will continue to refine its core competitiveness in metal additive manufacturing and related fields, bringing high-quality equipment and services to a wider global market, lighting up more overseas markets and writing a brilliant new chapter for Made in China.