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Laser 3D printing

Provide customers with one-stop metal 3D printing technology overall solutions to meet customers' higher demands for advanced manufacturing technology

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Service overview

Metal 3D printing services: Huirui has been providing customized metal 3D printing services to customers since its establishment. With the company’s many years of production and R&D experience in the field of laser material processing, as well as its knowledge and talent pool in the field of metallurgical materials, it is able to provide Customers provide DED printing services including preliminary equipment modeling, material process package development, part printing and molding, and subsequent heat treatment and machining.
At present, LMD processes for more than 10 metal materials, including stainless steel, aluminum alloys, nickel-based high-temperature alloys, tungsten alloys and ceramic composites, have been developed, including corresponding post-processing processes. Combining multi-axis linkage technology, online detection and feedback control technology, as well as innovative development of processes and core components, we develop customized 3D printing equipment for customers. We can provide customers with multiple types of atmosphere chambers, mobile and workstation types, Integrated development of multi-configuration 3D printing equipment.

Technical advantages

Accumulated laser additive process database for various high-performance alloy materials

High precision

The accuracy can be controlled below 0.05mm

Short cycle

No need for mold making, shortening model production time

Personalization possible

There is no limit to the number of models you can print

Material diversity

Different materials can be printed to meet the needs of different fields

relatively low cost

Print single or batch models at the same cost

High degree of freedom

8-axis synchronous linkage and high-precision positioning can print complex parts

Features of laser metal 3D printing technology

Introduction to DED technology

Laser Metal Additive Manufacturing Direct Layer Technology – Powder-fed 3D printing uses laser as the energy source to generate and move a molten pool in the deposition area. The material is directly fed into the high-temperature melting zone in the form of powder or filamentary material. After melting, it is deposited layer by layer. This metal additive manufacturing process is also called Direct stacking technology for DED laser metal additive manufacturing.

DED technical characteristics and application areas

Years of experience in production and R&D in the field of laser material processing
Compared with other metal 3D printing technologies, powder-fed laser 3D printing has the characteristics of high molding efficiency, no limit on printing size in theory, and can realize the mixing of multiple materials and additive manufacturing of functionally graded materials. Through process control, it can have 100% density, a true metallurgical bond between the alloy material and the base material, the strength can be close to the forging level, it is widely used in the field of repair and remanufacturing of metal parts and large-area surface cladding strengthening.
It is particularly suitable for direct molding and hybrid manufacturing of complex parts, such as repair and 3D printing of aerospace engine parts, 3D printing manufacturing of complex aerospace structures, etc.

High-precision parts metal 3D printing case
Propeller blade 3D printing case
SLM technical advantages

The main force in the field of metal additive manufacturing technology
1. Using high-quality single-mode laser, the focused spot size range is 50-200um, the energy is highly concentrated, and it can melt most metal materials, and the molded parts have high density (more than 99%);
2. The laser scanning speed is fast, and the tiny-sized molten pool brings extremely fast cooling and solidification speed, resulting in a uniform and fine metallographic structure. Compared with the casting structure with coarse grains, the mechanical properties of the material are greatly improved;
3. Use powder with a particle size of less than 53um, and control the thickness of a single layer of powder between 20-100µm to achieve precision molding and good surface quality of molded parts;
4. The entire working chamber is sealed in an inert gas environment to avoid oxidation of metal materials at high temperatures, and is suitable for active metals such as titanium alloys;
5. Through the design of the support structure, various complex-shaped products can be printed, including complex curved surfaces with suspended parts, structures with internal flow channels, hollow complex shapes, etc.

Various complex-shaped metal parts made by SLM technology
SLM metal printing related tests

Years of experience in production and R&D in the field of laser material processing

Items


17-4PH

316L

In625

In718

AlSi7Mg

Description


Martensitic hard stainless steel

Stainless steel

Nickel-based superalloy

Nickel-based superalloy

Aluminum alloy

Tensile strength (Mpa)

950±100

700±100

1100±50

1250±50

400±50

Yield strength (Mpa)

600±50

600±50

800±50

1050±50

300±50

Elongation after break(%)

30±5

48±2

35±5

10±2

8±2

Mechanical property data of commonly used material samples
In626 SLM print section metallographic structure

It can be seen that the material structure is 100% dense, with fine grains and composed of slender dendrites.(a, b cross section; c, d longitudinal section)

Applications

DED/SML technology 3D printing application cases – providing a complete solution for one-stop metal 3D printing technology services

DED-digital analog effect
DED-digital analog effect
DED-3D printing effect
DED-3D printing effect
DED-The effect after machining
DED-The effect after machining
SLM 3D printing case
SLM 3D printing case
SLM 3D printing case
SLM 3D printing case
SLM 3D printing case
SLM 3D printing case
SLM 3D printing case
SLM 3D printing case
SLM 3D printing case
SLM 3D printing case
SLM 3D printing case
SLM 3D printing case