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Insimbi enhle isetshenziswa ku-blade | I-Huirui isiza ukuthuthukisa ubuchwepheshe bamathuluzi ezolimo

November 29, 2023

Imboni yamathuluzi emishini yezolimo isebenzisa ikakhulukazi ama-blade enziwe ngezinto zensimbi ekukhiqizeni. Kodwa-ke, ngenxa yesimo esinzima sokusebenza kwemishini yezolimo, ingxenye eyinhloko yomlimi we-rotary ivame ukuguga futhi iklebhule kusuka ku-quartz, i-silicate yezitshalo, ukhula, utshani bezitshalo, njll. ngesikhathi sokusebenza. Umthelela, kulula kakhulu ukwehluleka. Ngokwezibalo ezingaphelele, izingxenye ezingaphezu kuka-80% ezithinta inhlabathi yezolimo zilahliwe ngenxa yokwehluleka ngenxa yokuguga. Ukusetshenziswa kwasekhaya kwama-rotary tiller kuphela ngonyaka kudlula izigidi ezingama-250. Inkinga yokuphila kwamathuluzi okwanele emishini yezolimo iyanda kakhulu, osekukhawule kakhulu ukuguqulwa nokuthuthukiswa kwemishini yezolimo yasekhaya ibe yimishini yezolimo ehlakaniphile. Ubuchwepheshe be-Laser cladding bungalungisa kahle futhi buqinise la ma-blades, okubavumela ukuthi babe nempilo ende yesevisi ezindaweni ezinokhahlo, bathuthukise ukukhiqizwa kwemishini yezolimo kanye nokunciphisa izindleko zokukhiqiza.

Ukusetshenziswa kwamanje kobuchwepheshe be-laser cladding embonini yamathuluzi emishini yezolimo

Ukulungiswa kwe-blade surface
Ama-blade emishini yezolimo ngokuvamile asebenza ezindaweni ezinokhahlo, futhi ukuguga nokulimala kuyokwenzeka nakanjani. Indlela yokulungisa yendabuko iwukulola kabusha yonke indawo ye-blade bese uphinda usebenzise ungqimba oluncane oluncane, olumosha izinto eziningi. Ubuchwepheshe be-laser cladding bungasetshenziselwa ukulungisa ingxenye ye-blade, ukonga ukusetshenziswa kwempahla kanye nezindleko zokukhiqiza. Ngaphezu kwalokho, ubuso be-blade obulungiswa nge-laser cladding bushelelezi futhi bulukhuni, buthuthukisa ngokwengeziwe ukusebenza kokusika.

Thuthukisa ukusika
Ubuchwepheshe be-laser cladding bungaphinda benze izinto ezifanele zokuphonsa ingxubevange ebusweni bensingo ukuze kwakheke indawo eqinile futhi engagugi ngaphezu kokusakazwa kwensimbi okumsulwa, ngaleyo ndlela kuthuthukise kakhulu ukusebenza kwensingo. Ama-blade aphathwe ngobuchwepheshe be-laser cladding angasebenza ngokuzinza ezindaweni zokusebenza ezinokhahlo futhi agcine imiphumela emihle yokusika.

I-Laser cladding njengendlela entsha yokulungisa indawo

Uma kuqhathaniswa nobuchwepheshe bendabuko, izinzuzo zobuchwepheshe embonini yamathuluzi emishini yezolimo zihlanganisa izici ezilandelayo:

  • Ukunemba okuphezulu nokusebenza kahle
    Inqubo yokuvala i-laser isebenzisa i-laser enamandla amakhulu ukuncibilika kwendawo, engaqedela ukulungiswa kwendawo ngesikhathi esifushane kakhulu. Isistimu yayo yokulawula ukunemba okuphezulu ingafinyelela ukulungiswa okuhle komonakalo omncane, futhi ingalawula nokubekwa nokuma kwezinto, ithuthukise kakhulu ukunemba kwendawo kanye nokumiswa kwe-workpiece.
  • Izindleko eziphansi, ikhwalithi ephezulu
    Inqubo ye-laser cladding idinga kuphela inani elincane le-substrate, elingagcini nje kuphela izindleko kodwa futhi linciphisa isikhathi nezinsiza zabantu ezidingekayo ekukhiqizeni. Ukupholisa okusheshayo kwenzeka lapho impahla incibilika phezulu. Ngenkathi iqinisekisa ukubumbana kwesendlalelo se-cladding, iphinde ithuthukise ubulukhuni bayo kanye nokumelana nokugqoka, okwenza amathuluzi emishini yezolimo ngemuva kokulungisa indawo engaphezulu abe nempilo ende kanye nekhwalithi engcono.
  • Ukuguquguquka okuphezulu
    Inqubo ye-laser cladding iguquguquka kakhulu. Ingakwazi ukumboza ngokuqondile impahla eyinhlanganisela edingekayo ngaphandle kokushintsha ukwakheka kwempahla yasekuqaleni, futhi ilungise ukujiya kongqimba oluncibilikisiwe ukuze ivumelane nezimo zokusebenza ezihlukene, ukuze inqubo yokukhiqiza iguquguquke kakhulu. , kungenziwa ngokwezifiso ngokwezidingo ezithile ukuze kuhlangatshezwane nezidingo zokukhiqiza nokulungisa zamathuluzi emishini ehlukene yezolimo.
  • Uhla olubanzi lwezicelo
    Inqubo yokuhlanganisa nge-laser ingasetshenziswa hhayi kuphela ekulungiseni izinto zensimbi kodwa nasekulungiseni izitsha zobumba, i-ceramic-metal, insimbi-ceramic, nezinye izinto eziyinhlanganisela. Ngenxa yokusebenza kahle kwayo okuphezulu, ukunemba okuphezulu, kanye nezindleko eziphansi, isetshenziswe kabanzi ku-aerospace, imishini yobunjiniyela, imboni ye-metallurgical, ukukhiqiza isikhunta, neminye imikhakha.

Isampula yokuvala
Ngenxa yezinkinga zobuchwepheshe zempilo yesevisi emfushane kanye nokushintshwa njalo kwama-rotary blade, inkampani yethu yenze ucwaningo ngenqubo yokuqinisa ukumelana nokugqoka kwama-rotary blades.

Ukuhlolwa kwe-Metallographic
Inqubo yokuvala i-laser yasetshenziswa ukulungisa ama-35% WC kanye nama-60% e-WC ensimbi engu-65Mn. Imiphumela yabonisa ukuthi izinhlayiya eziqinile kakhulu zasakazwa ngokulinganayo futhi zashiswa kancane.

Njengamanje, u-Huirui uqongelele ulwazi oluningi ekulungiseni izigqoko embonini yamathuluzi emishini yezolimo futhi usesungule uhlelo lokuhlanganisa oluvuthiwe noluphelele ngokwezinto zokusebenza eziqinile, ukumelana nokugqokwa okuphezulu, kanye nokuqina komthelela omkhulu.

Njengoba isidingo sabantu sokukhiqizwa kwezolimo kwesimanje siqhubeka nokwanda, esikhathini esizayo, i-Huirui izoqhubeka nokwandisa utshalomali lwenqubo yocwaningo kanye nentuthuko, ithuthukise izinga lokucubungula nokusebenza kahle, futhi inciphise izindleko, okwenza inqubo yokuvala i-laser ifaneleke kakhulu ezincane neziphakathi- amabhizinisi amakhulu nabakhiqizi, futhi balwela ukuhlinzeka Ukukhiqizwa kwemboni yemishini yezolimo kunikeza izixazululo ezinokwethenjelwa, ezisebenza kahle futhi ezinokonga.

Penny Xu

U-Penny Xu – IMenenja-Jikelele, Imisebenzi Yokukhiqiza Insimbi Eyengeziwe UMnu. Penny Xu uyiMenenja Jikelele esemnkantshubomvu kanye nochwepheshe bamasu emkhakheni wokukhiqiza izithasiselo zensimbi, odlala indima ebalulekile njengebhuloho phakathi kobuchwepheshe nebhizinisi. Ngombono omkhulu ohlukile kanye nekhono lokuhlanganisa izinsiza, wengamela ukuthunyelwa kwezentengiselwano kanye nokwenziwa kwamasu kwamaphrojekthi ensimbi ye-AM. Isibopho esiyinhloko sikaMnu. Xu ukuzibandakanya ngokujulile nezimo ezimakethe ezisezingeni eliphezulu kanye nezidingo zobuchwepheshe zamakhasimende asezingeni eliphezulu. Wenza kahle kakhulu ekucaciseni izinselele eziwumgogodla zamakhasimende ngokusebenza, izindleko, nesikhathi sokuhola, futhi ahumushe lezi zidingo zibe izifinyezo zezobuchwepheshe ezicacile nezisebenzisekayo. Yakha phezu...

Funda okungakumbi ngo- Penny Xu