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Intsimbi elungileyo isetyenziswa kwiblade | I-Huirui inceda ukuphucula iteknoloji yezixhobo zolimo

Novemba 29, 2023

Ishishini lesixhobo soomatshini bezolimo ikakhulu lisebenzisa iiblade ezenziwe ngezinto zetsimbi kwimveliso. Nangona kunjalo, ngenxa yemeko enzima yokusebenza koomatshini bezolimo, icandelo eliphambili lomlimi we-rotary lihlala lithwala ukuguga kunye nokukrazula kwi-quartz, i-silicates yezityalo, ukhula, i-straw yezityalo, njl. Impembelelo, kulula kakhulu ukusilela. Ngokwezibalo ezingaphelelanga, ngaphezu kwe-80% yeendawo ezithinta umhlaba wezolimo zichithwa ngenxa yokungaphumeleli ngenxa yokugqoka i-abrasive. Ukusetyenziswa kwasekhaya kwee-rotary tillers kuphela ngonyaka kudlula izigidi ezingama-250. Ingxaki yokungonelanga kwezixhobo zokusebenza koomatshini bezolimo iye yaqatsela, nto leyo eye yanqanda ngokunzulu ukuguqulwa nokuphuculwa koomatshini bezolimo basekhaya ukuba babe ngoomatshini abakrelekrele bezolimo. Itekhnoloji yokugquma iLaser inokulungisa ngokufanelekileyo kwaye iqinise ezi blades, ibavumele ukuba babe nobomi obude benkonzo kwiindawo ezirhabaxa, ukuphucula ukusebenza kakuhle kokuveliswa koomatshini bezolimo kunye nokunciphisa iindleko zemveliso.

Ukusetyenziswa kwangoku kobuchwepheshe belaser kwishishini lesixhobo soomatshini bezolimo

Ukulungiswa komphezulu weblade
Iiblayidi zoomatshini bezolimo zihlala zisebenza kwindawo ezirhabaxa, kwaye ukunxitywa komphezulu kunye nomonakalo ngokuqinisekileyo kuya kwenzeka. Indlela yokulungisa yendabuko kukubuyisela kwakhona yonke indawo ye-blade kwaye uphinde usebenzise umaleko omncinci, ochitha izinto ezininzi. Itekhnoloji yokugquma iLaser ingasetyenziselwa ukulungisa ngokuyinxenye umphezulu weblade, ukonga ukusetyenziswa kwezinto kunye neendleko zokwenziwa. Ukongezelela, umphezulu we-blade olungiswe nge-laser cladding ilula kwaye inzima, iphucula ngakumbi ukusebenza kokusika.

Phucula ukusika
Itekhnoloji yokugquma i-Laser inokuphosa izixhobo ezifanelekileyo zokuphosa i-alloy kumphezulu weblade ukwenza umphezulu oqinileyo kwaye onganyangekiyo ngakumbi kunentsimbi ecocekileyo, ngaloo ndlela iphucula kakhulu ukusebenza kweblade. Iiblade eziphathwe ngetekhnoloji yokugquma i-laser zinokusebenza ngokuzinzileyo kwiindawo ezisebenza nzima kwaye zigcine iziphumo ezilungileyo zokusika.

Ukufakwa kweLaser njengenkqubo entsha yokulungisa umphezulu

Xa kuthelekiswa nobuchwephesha bemveli, izibonelelo zetekhnoloji kushishino lwezixhobo zoomatshini bezolimo ziquka le miba ilandelayo:

  • Ukuchaneka okuphezulu kunye nokusebenza kakuhle
    Inkqubo ye-laser cladding isebenzisa i-laser-high-energy-density laser beam yokunyibilika kwendawo, enokugqiba ukulungiswa kwendawo ngexesha elifutshane kakhulu. Inkqubo yayo yokulawula ngokuchanekileyo inokufezekisa ukulungiswa kakuhle komonakalo omncinci, kwaye inokulawula ukubekwa kunye nokuma kwezinto eziphathekayo, ukuphucula kakhulu ukuchaneka komphezulu kunye nokulinganisa kwe-workpiece.
  • Ixabiso eliphantsi, umgangatho ophezulu
    Inkqubo ye-laser cladding idinga kuphela inani elincinci le-substrate, elingagcini nje kuphela iindleko kodwa linciphisa ixesha kunye nezibonelelo zoluntu ezifunekayo kwimveliso. Ukupholisa ngokukhawuleza kwenzeka xa izinto zinyibilika phezu komhlaba. Ngelixa uqinisekisa ukubumbana komgangatho wokugquma, ikwaphucula ubulukhuni bayo kunye nokumelana nokunxiba, ukwenza izixhobo zoomatshini bezolimo emva kokulungiswa komphezulu zibenobomi obude kunye nomgangatho ongcono.
  • Bhetyebhetye High
    Inkqubo yokuvala i-laser iguquguquka kakhulu. Iyakwazi ukugqoka ngokuthe ngqo izinto ezidibeneyo ezifunekayo phezu komhlaba ngaphandle kokutshintsha isakhiwo sezinto zokuqala, kwaye ulungelelanise ubukhulu bomgca onyibilikisiweyo ukuze ulungelelanise iimeko zokusebenza ezahlukeneyo, ngoko ke inkqubo yokuvelisa iguquguquka kakhulu. , ingenziwa ngokwezifiso ngokweemfuno ezithile ukuhlangabezana neemfuno zokuvelisa kunye nokulungiswa kwezixhobo ezahlukeneyo zoomatshini bezolimo.
  • Uluhlu olubanzi lwezicelo
    Inkqubo yokugquma i-laser ingasetyenziswa kuphela ukulungiswa kwezinto zetsimbi kodwa kunye nokulungiswa kweekeramics, i-ceramic-metal, i-metal-ceramic, kunye nezinye izinto ezidibeneyo. Ngenxa yokusebenza kwayo okuphezulu, ukuchaneka okuphezulu, kunye neendleko eziphantsi, isetyenziswe ngokubanzi kwi-aerospace, oomatshini bobunjineli, ishishini lesinyithi, ukwenziwa komngundo, kunye namanye amacandelo.

Isampulu yokugquma
Ngenxa yeengxaki zobuchwepheshe bobomi obufutshane benkonzo kunye nokutshintshwa rhoqo kwee-rotary blades, inkampani yethu yenze uphando malunga nenkqubo yokuqinisa ukuqina kwee-rotary blades.

Uvavanyo lweMetallographic
Inkqubo yokugquma i-laser isetyenziselwe ukulungiselela i-35% WC kunye ne-60% ye-WC yokugubungela kwi-65Mn yentsimbi. Iziphumo zabonisa ukuba amasuntswana anzima kakhulu asasazwa ngokulinganayo kwaye atshiswa kancinci.

Okwangoku, i-Huirui iqokelele amava amaninzi ekulungiseni i-cladding kushishino lwezixhobo zoomatshini bezolimo kwaye yenze inkqubo yokugquma ekhulileyo kunye nepheleleyo yenkqubo yokugqoka ngokumalunga ne-workpieces ephezulu, ukumelana nokunxiba okuphezulu, kunye nokuqina kwempembelelo ephezulu.

Njengoko imfuno yabantu yemveliso yezolimo yanamhlanje iyaqhubeka isanda, kwixesha elizayo, i-Huirui iya kuqhubeka nokwandisa utyalo-mali kwinkqubo yophando kunye nophuhliso, ukuphucula umgangatho wokucubungula kunye nokusebenza kakuhle, kunye nokunciphisa iindleko, ukwenza inkqubo ye-laser cladding ifaneleke ngakumbi amancinci naphakathi- amashishini amakhulu kunye nabavelisi, kwaye bazame ukubonelela Imveliso yoshishino loomatshini bezolimo ibonelela ngezisombululo ezithembekileyo, ezisebenzayo nezinoqoqosho.

Penny Xu

UPenny Xu – uMphathi Jikelele, iiProjekthi zeMetal Additive Manufacturing UMnu. Penny Xu nguMphathi Jikelele osele enamava kunye nengcali yeqhinga kwicandelo lemveliso eyongezelelweyo yesinyithi, edlala indima ebalulekileyo njengebhulorho phakathi kobuchwepheshe kunye neshishini. Ngombono okhethekileyo we-macro kunye nezakhono zokudibanisa izixhobo, wongamela ukuthunyelwa kwezorhwebo kunye nokuphunyezwa kobuchule beeprojekthi zesinyithi ze-AM. Olona xanduva lukaMnu. Xu kukuzibandakanya ngokunzulu neentsingiselo zemarike eziphucukileyo kunye neemfuno zobugcisa zabaxumi abakumgangatho ophezulu. Uyagqwesa ekuchongeni imiceli mngeni engundoqo yabathengi malunga nokusebenza, iindleko, kunye nexesha lokukhokela, kwaye uguqulela ezi mfuno kwiinkcazo zobugcisa ezicacileyo nezisebenzayo. Yakha phezu...

Funda ngakumbi amanqaku nguPenny Xu