services
Provide high-performance metal parts additive manufacturing technology services and complete solutions to meet customers' higher needs for advanced manufacturing technology
service framework
These are the types of services we provide to our customers. If you have other service needs, please tell us your detailed needs and we will be happy to develop new services for you. We are the top in this field, so we are confident that we can solve all related problems for you.
Processing services
technology development
- Corporate scientific research projects
- Major science and technology projects
Processing production
- High-value workpieces are repaired at our factory
- On-site repair of high-value parts
- Batch surface modification of new products
- New product manufacturing
Equipment services
Equipment customization
- Complete equipment customization
- Equipment parts and software customization
- Equipment transformation and upgrade
Equipment development
- Corporate scientific research projects
- Major science and technology projects
Specific content of service items
Master the core technology of laser material thermal processing
Processing services
New product manufacturing
We can produce reinforced products according to customers’ designs, or we can also design and manufacture various new products for customers. For example: reinforced agricultural machinery cutting tools, oil and gas mining drill bits, machine tool parts and cutting tools, various mechanical equipment parts, auto parts, aircraft parts, aerospace precision parts, navigation equipment parts, military equipment parts, etc., from small to large, without any restrictions. The advantages of the products we produce are that they are more durable and have lower overall costs.
Processing services
Metal 3D printing
Robot 8-axis linkage laser cladding 3D printed propeller blades:The iLAM® series of environmental box-type laser intelligent additive manufacturing systems independently developed by Huirui can be used to manufacture new products through direct metal forming (3D printing). The computer-aided additive manufacturing software system (CAAM) and closed-loop feedback technology developed in conjunction with the equipment , making the system more mature in operability and reliability in industrial environments.
Processing services
SLM Metal 3D printing
Powder-laying laser printing, direct metal forming:Powder-laying metal 3D printing is an important branch of metal additive manufacturing technology. This technology uses metal powder pre-placed on the powder platform as raw material, based on the three-dimensional digital model of the part, and uses high-energy beams such as lasers or electron beams to melt the powder layer by layer on a series of two-dimensional planes discreted from the three-dimensional model. , and ultimately create three-dimensional metal parts. Currently the most widely used is powder-laying metal 3D printing that uses laser as the energy source, also known as Selected Laser Melting (SLM).
Processing services
Repair and extend life
On-site cladding repair: mobile laser equipment, on-site cladding repair.
Processing services
Repair and extend life
Shaft parts repair and cladding: Damaged shaft parts are repaired with cladding to extend their service life.
Processing services
Repair and extend life
Internal hole laser cladding repair: Internal hole laser cladding service
Processing services
Repair and extend life
High-efficiency linear spot laser cladding: high-efficiency linear spot laser cladding repair services
Processing services
Cladding reinforcement
Additive reinforcement of new shaft parts: surface additive cladding reinforcement for new shaft products in small quantities or in batches.
Processing services
Cladding reinforcement
Surface additive reinforcement of various new products: surface additive reinforcement of new products, development of new materials and new processes.
Processing services
Laser quenching
Laser quenching service: Laser quenching has high power density and fast cooling speed, and does not require cooling media such as water or oil.
technology development
Equipment development
HUIRUI is a professional R&D and manufacturing integrator of laser cladding equipment. We are able to develop and manufacture professional and high-quality laser cladding equipment for our customers.
technology development
Material development
Sample printing: rectangular groove sample process development. Industrial debugging of new materials and follow-up tests to prove their material properties.
technology development
Material development
New material cladding research and development: Huirui’s iLAM series of intelligent laser cladding additive manufacturing equipment is professionally customized according to the actual needs of customers. The iLam®509C series equipment not only has an exquisite industrial design appearance, but also takes into account repair and 3D printing functions.
technology development
Material development
Laser cladding of carbide: new material developed and subsequent tests proving its performance.
technology development
process development
Ultra-high-speed laser cladding process development: Ultra-high-speed laser cladding, new processes and new materials complement each other to create new products and services
Equipment customization
Core accessories
Cladding nozzle
In order to meet the quality and precision requirements of different industrial applications of laser cladding and achieve different cladding efficiencies, Huirui has independently designed and developed a variety of coaxial cladding nozzles. The coaxial powder feeding process is more stable and is less likely to produce defects such as pores, undulations, and directional differences; the coaxial powder feeding has good powder convergence and can control the powder spot size to match the light spot, maximizing powder utilization; the coaxial powder feeding also It has an adaptive deposition thickness control function to avoid uneven cladding thickness.
Equipment customization
Core accessories
Powder feeder continuous powder adding device
The latest uninterrupted powder adding device developed by Huirui Company can realize the convenient function of adding powder from the automatic powder feeder without interrupting the cladding process during long-term high-intensity laser cladding operations.
Equipment customization
Core accessories
Multi-channel powder feeder
Based on its mature high-precision double-cylinder powder feeder module technology and combined with real-time mixing strategy algorithms for multi-density powder materials, Huirui has developed a multi-channel powder feeding system that is cost-effective, easy to operate and has stable powder feeding accuracy.
Equipment customization
Core accessories
Inner hole laser cladding head
Aiming at different working conditions of laser applications, Huirui’s independently developed small laser cladding head can operate in relatively narrow working spaces and pipe inner diameter workpieces. The customized version of the inner hole laser cladding head has a maximum cladding depth of up to 2m and is suitable for a minimum inner diameter of Φ40mm. It can solve the technical problems of laser processing of the inner walls of many slender parts and laser processing of complex components in restricted positions.
Equipment customization
Core accessories
Laser cladding head
The laser cladding head is the core product independently developed by Huirui, which can achieve efficient and stable long-term work in industrial laser cladding applications.
Equipment customization
Core accessories
Small laser cladding head
The small laser cladding head independently developed by Huirui can operate in relatively narrow working spaces and pipe inner diameter workpieces, and there is no depth limit.
Equipment customization
Core accessories
Powder feeder
Huirui carrier gas rotary powder feeder uses advanced gas dynamics principles to realize the powder feeding function. Through precise control of gas flow, powder disk rotation, and preheating temperature, metal powder that meets the requirements is delivered to the work area. Meet the requirements of different work scenarios. It is widely used in surface treatment processes such as laser cladding with high precision.
Equipment customization
Aviation Additive Remanufacturing System
Robot laser cladding equipment
The robotic environment chamber laser cladding equipment is a standard series of equipment independently developed by our company. It is suitable for net-shape forming and remanufacturing repair of products with high water and oxygen content requirements and high value-added products, such as aerospace engines, gas turbine parts, and oil drills. Tools, molds and other products can also be used for metal direct forming (3D printing) to manufacture new products. This product series has been used for additive repair and 3D printing of metal materials such as nickel-based high-temperature alloys, titanium alloys, aluminum alloys, cobalt-based alloys, and high-strength steel. The operating system and coaxial visual positioning system developed in conjunction with the system make the system more operable and reliable in industrial environments.
Equipment customization
Software system
Conformal laser cladding system
Adaptive conformal laser cladding Huirui’s independently developed products maintain stable process quality and efficiency, shorten construction periods, and reduce costs for enterprises. They have been maturely used in large-scale projects.
Equipment customization
Software system
Molten pool monitoring closed loop control
In order to reduce instability factors in the laser cladding or metal 3D printing process and improve metal forming accuracy, closed-loop feedback control of the main parameters of the laser cladding process can be carried out through optical and other monitoring means.
Equipment customization
Software system
Temperature closed loop control system
The temperature closed-loop control system can set reasonable heating, insulation, and cooling curves based on the actual conditions of materials and workpieces to achieve precise heat treatment in the laser repair process.
Equipment customization
Mobile cladding device
Mobile laser cladding additive repair workstation
For on-site repair of key components of large-scale high-end equipment, the mobile laser additive repair workstation independently developed by Huirui is faster, more sensitive and more user-friendly.
Equipment customization
Mobile cladding device
Mobile laser cladding equipment
MobiMRO-2® is Huirui’s second-generation mobile laser cladding equipment. The main design concept is to quickly respond to customers’ on-site repair needs. It integrates various laser cladding components into modules and uses special transport vehicles. After being delivered to the customer’s site, Each module can be quickly integrated for repair operations, saving customers the cost of downtime, disassembly and transportation of large equipment.
Equipment customization
Ultra-high speed cladding equipment
Ultra-high speed laser cladding equipment
Ultra-high-speed cladding is an advanced and environmentally friendly remanufacturing processing technology. The main trend is to replace hard chromium plated shaft parts. Huirui Company has made breakthrough progress in independently developed laser high-speed cladding technology based on all domestically produced equipment. The UHS-iCoating® series of ultra-high-speed laser cladding equipment is an advanced and environmentally friendly remanufacturing processing technology. In order to replace hard chromium-plated shaft parts, Huirui Company has successfully developed ultra-high-speed cladding equipment and process methods. This equipment can realize turning fusion. Integrated processing.
Equipment customization
Ultra-high speed cladding equipment
Inner hole laser cladding equipment
Inner hole laser cladding equipment has the advantages of high integration, high precision, and high adaptability, and can easily achieve efficient and high-quality laser processing of the inner surfaces of different types of parts.
Equipment customization
Robot slide cladding system
Robot slide cladding device
Robot slide cladding equipment is a large-scale repair and surface remanufacturing system based on industrial six-axis robots and slide rails independently developed by Huirui. It is suitable for the repair and surface strengthening of large industrial parts.
Equipment customization
Gantry cladding system
Gantry laser cladding system
The gantry laser cladding equipment is a large-scale repair and surface remanufacturing system independently developed by Huirui. It is suitable for the repair and surface strengthening of large industrial parts.
Equipment customization
Universal cladding equipment
General laser cladding equipment
Huirui Metal+® series of intelligent laser cladding additive manufacturing equipment is professionally customized according to the actual needs of customers. In addition, the laser can be freely configured, all major components are self-made, and the system is highly integrated. Coupled with special customized software, a variety of process packages and accessories, it can fully meet the general needs of the market.
Service technical content
The following technologies are very mature and ahead of our peers in serving our customers. But we are not limited to these technologies. We are also constantly researching new and more advanced technologies to meet customers’ more advanced production needs.