Gilashin mold naushi Laser cladding inji
samun kyauta kyautaGabatar da halayen kayan aiki
Dangane da kyakkyawan tsarin yanayin murfin gilashi da kuma buƙatun gargajiya na Laser Clattardi, Huirui, tare da zurfin tarawa a cikin wannan filin, ya ƙaddamar da na'ura ta musamman don Laser cladding na gilashin mold naushi. Wannan na'ura na musamman yana haɗa babban tsari da fasaha mai yankewa, an sanye shi da software na fasaha mai tasowa, kuma an sanye shi da ainihin abubuwan da suka dace kamar kawuna na Laser, nozzles, da foda feeders don tabbatar da daidaito da inganci. The biyar-axis sarrafa kansa CNC dandali na iya flexibly jimre wa naushi na daban-daban bayani dalla-dalla, da kuma goyon bayan matakai da aka daidai dace don cimma barga da cikakken sarrafa kansa ayyuka a karkashin yanayin aiki, nuna Huirui ta fasaha ƙarfi da kuma m nasarori.
Ƙunƙarar ƙwayar gilashin suna da wuya ga asarar kayan abu a saman naushi, samar da ramuka da ramuka a ƙarƙashin matsanancin yanayin aiki, ciyar da sauri da ayyukan cirewa, da matsanancin rata na ƙira, wanda a ƙarshe ya haifar da naushin ya kasa amfani da shi kullum. A halin yanzu, yawancin masana'antun masana'anta a kasuwa sun dogara sosai kan naushin da ake shigo da su don biyan buƙatun samarwa, amma tare da haɓakar kasuwannin cikin gida da haɓakar buƙatu mai ƙarfi, ƙarfin samar da naushin ƙasashen waje yana haɓaka sannu a hankali. Sabili da haka, yana da mahimmanci a bincika da kuma amfani da sabbin matakai don maye gurbin plasma na gargajiya ko fasahar feshi.
Abvantbuwan amfãni na Laser cladding tsari:
The Laser cladding tsari iya muhimmanci inganta taurin, ƙarfi, sa juriya da kuma lalata juriya na naushi, tabbatar da cewa naushi iya har yanzu nuna kyakkyawan yi a cikin matsananci aiki yanayi. Ta hanyar inganta tsarin samarwa da fasahar kere-kere, ana iya samun babban buƙatun buɗaɗɗen naushi a cikin ƙaramin farashi, ta haka ne yadda ya kamata maye gurbin naushin da aka shigo da shi, wanda ba wai kawai yana sauƙaƙe matsin lamba kan sarkar samarwa ba, amma har ma yana ƙara haɓaka gasa ta kasuwa. gida mold masana'antu masana'antu.
1. Kyakkyawan lalacewa da juriya na lalata: Tare da madaidaicin ikon sarrafawa, fasahar cladding Laser na iya yin daidaitaccen rufin rufin yumbu mai ƙarfi mai ƙarfi da shinge mai juriya mai tsananin lalacewa a saman naushin, wanda ke haɓaka lalacewa da lalata sosai. juriya na naushi a ƙarƙashin matsanancin yanayin aiki, yana tabbatar da ci gaba da ingantaccen aiki, kuma yana haɓaka rayuwar sabis na naushi.
2. Daidaitaccen gyare-gyare da haɓaka aiki: Wannan fasaha ta kawo sauyi gaba ɗaya a fagen ƙarfafawa da gyare-gyaren naushi, kuma ta sami gyara mai kyau na lahani; a lokaci guda, ana iya yin ƙarfin ƙarfafawa ko gyare-gyaren kai tsaye a kan nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i) wanda zai iya rage girman tsarin masana'antu, rage farashin,da kuma inganta yawan samar da kayan aiki.
3. Excellent abu bonding yi: The Laser cladding Layer Forms karfi metallurgical bond tare da substrate, da dilution kudi na cladding Layer ne kamar yadda low as 5% -8%, wanda yadda ya kamata ya hana na kowa peeling matsala a gargajiya shafi matakai da kuma al'ada shafi. yana tabbatar da kwanciyar hankali na dogon lokaci da amincin ma'aunin sutura.
4. Wide kewayon abu adaptability: Laser cladding tsari ya dace da iri-iri na kayan, da kuma mafi dace cladding abu za a iya zaba bisa ga daban-daban samar da bukatun da naushi yi bukatun.
5. Ƙarƙashin shigar da ƙananan zafi da ƙananan nakasawa: Shigar da zafi na Laser cladding yana da ƙananan ƙananan, kuma yankin da ke fama da zafi yana da ƙananan, wanda ya dace don kiyaye daidaito da aikin ƙirar ƙira.
6. High samar yadda ya dace: Laser cladding yana da halaye na high solidification gudun, wanda ya sa da cladding tsari sauri da kuma mafi inganci, kuma ba ya bukatar ƙarin gaba-karshen da baya-karshen zafi magani matakai.
Amfanin kayan aiki:
1. Ingantacciyar sarrafawa da gyare-gyare mai mahimmanci: Ana amfani da mayar da hankali ga laser mai ƙarfi mai ƙarfi don sarrafa kauri da sifar cladding daidai, kuma foda na ƙarfe yana narkewa da sauri don samar da haɗin ƙarfe tare da substrate don tabbatar da daidaiton daidaito. na gyare-gyaren gyare-gyaren gyare-gyare ya dace da bukatun ƙira.
2. Excellent shafi yi: The gami shafi tare da kyau kwarai lalacewa juriya, lalata juriya, high-zazzabi hadawan abu da iskar shaka juriya da sauran kaddarorin da aka clad a saman da mold naushi, wanda muhimmanci inganta sabis rayuwa na mold naushi.
3. Wide applicability: Ya dace da ƙarfafa surface da kuma gyara naushi na daban-daban kayan, ciki har da na kowa gilashi mold kayan kamar simintin gyaran kafa da kuma tagulla gami; a lokaci guda kuma ya dace da gyaran naushi na nau'i daban-daban da girma dabam.
4. Mai hankali da aikin gani: An sanye shi da tsarin sarrafawa ta atomatik na ci gaba da tsarin aiki mai hankali, zai iya gane aiki ta atomatik da saka idanu mai nisa na kayan aiki; a lokaci guda kuma yana da aikin ganin tsarin gyaran. Ta hanyar nuni na ainihin maɓalli na maɓalli kamar zafin jiki, saurin gudu, kauri, da dai sauransu yayin tsarin sutura, masu aiki zasu iya daidaita sigogin tsari a cikin lokaci don tabbatar da mafi kyawun sakamako na gyarawa.
5. Customized sabis: Musamman Laser cladding mafita za a iya bayar bisa ga takamaiman bukatun abokan ciniki, ciki har da musamman ayyuka a cikin kayan aiki sanyi, tsari siga daidaitawa, cladding abu selection, da dai sauransu, don tabbatar da cewa abokan ciniki samu mafi kyau gyara sakamako da kuma tattalin arziki amfanin. .
Binciken shari'ar aikace-aikacen:
1. Shigo da nau'in dijital na punch cikin software na shirye-shirye na layi don samar da hanyar daɗaɗɗen axis guda biyar;
2. Yi amfani da software na bayan-aiki don aiwatar da hanya mai mahimmanci da shigo da bayanan tsari da sauran sigogi;
3. Yi amfani da na'ura na musamman na Laser don samar da nau'i mai nau'i ta atomatik;
4. Sanya samfurin cladding a cikin akwatin yashi don rufi;
5. Yi kammala aikin injiniya na ƙarshe akan naushin sanyaya don samun samfurin naushi na ƙarshe.
Sakamakon gwajin awo:
The cobalt tushen gami / nickel tushen gami ƙarfafa Layer an lullube a saman da naushi workpiece, da kuma ƙarfafa Layer aka metallurgically bonded tare da substrate kuma yana da babban yawa. Yana iya inganta juriya na workpiece sosai ga lalacewa mai zafi da lalata, ta haka yana ƙara rayuwar sabis na samfurin.
Huirui ta Laser cladding inji for gilashin mold punches kai wani sabon zamanin taro samar, aiki da kai, da kuma durƙusad da samar, muhimmanci inganta samar iya aiki na mold naushi Laser cladding, ƙwarai shortens da samar sake zagayowar, da kuma yadda ya kamata rage aiki halin kaka. Kamar yadda wani samfurin na "sabon ingancin yawan aiki", Huirui ta Laser cladding fasaha ya kawo unprecedented canje-canje a fagen gyaran fuska da kuma remanufacturing na gargajiya masana'antu sassa, wanda ba kawai inganta ingantaccen sake amfani da albarkatun, amma kuma muhimmanci inganta tattalin arziki amfanin, bada sabon. kuzari da kuma damar da ba ta da iyaka ga masana'antu masana'antu.
Sunan na'ura | Model/bayani |
Laser | LDM4000-100, iko> 4kW |
Tantancewar fiber | 1000μm/20m |
Mai sanyaya Ruwa | Saukewa: CWFL-6000EN |
Laser na gani kai | LH-ZSL-1020, iya jure matsakaicin ikon Laser ≥8kW, lokacin rufewa mara katsewa ≥4 hours |
Bututun ciyar da foda | Zobe Nozzle CC-0715-01 |
Foda feeder | PFH-DT1H6-01 |
CNC tsarin | Saukewa: F31-FC-B |
Mai sarrafa wutar lantarki | Saukewa: SBW-80KVA |
5- dandalin axis | Tafiya mai axis uku X/Y/Z /2000/700/700mm. Matsayi (axis na lilo) 0-180 °, jujjuya mara iyaka na axis juyi, rufaffiyar shingen ƙarfe |
| siga | Ƙayyadaddun bayanai |
|---|---|
| Kayan Aiki | Kayan aiki na Musamman don Gyaran Laser Cladding Na Mold Punches |
| Ƙarfin Laser | 4 kW |
| Hanyar sanyaya | Ruwan ruwan sha |
| Hanyar fitarwa | Semiconductor Fiber Coupling Output |
| Daidaiton Ciyarwar Foda | ≤ 1% |
| Ƙarfin Ƙarfi | <± 2% (2h) |
| Tafiya-Axis Uku (XYZ) | 2000x700X700 mm |
| Girman Tabo na madauwari | 1.0-5.0 mm (Mai daidaitawa) |
| Laser Head | Matsakaicin ƙarfin Laser ≥ 8 kW |
| Mayar da hankali Range | ± 3 mm |
| Ƙunƙarar sutura | Coaxial Bututun Wuta Hudu |
| Mafi ƙarancin Diamita Foda | 2.5 mm |
| Foda Feeder | Canister 2-6 na zaɓi |
| overall Girman | 3700x3000X2450 mm |
| Matsayi (Swing Axis) | 0-180°, Juyawa Axis Mara iyaka |
| Girman Ƙarfafawa | A cikin 300x400x250 mm |
| Appearance | Rufewa Ƙarfe na Sheet |
| Software Kanfigareshan | Shirye-shiryen Tsare-tsare Ta Hanya, Software na Kula da Kan layi, Ayyukan RTOP na Haɗin Axis 5 |
related kayayyakin
HUIRUI kawai ke yin mafi kyawun samfuran a cikin wannan masana'antar