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Ultra-high-speed Laser Cladding System(UHS-iCoating® Series)

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Presentation of the equipment's characteristics

What is Ultra-high-speed Laser Cladding System?

Ultra-high-speed laser cladding system independently developed by HUIRUI is a kind of composite equipment integrating turning, cladding and mirror processing. It enables the sequential completion of additive/deductive machining and mirror machining of shaft parts after one clamping and positioning, avoiding the problem of round runout error brought by multiple clamping, and greatly improving the quality of coating and production efficiency. The overall integration of the equipment is higher, more beautiful appearance, higher operability and reliability.

What is this Machine Used for?

This equipment is suitable for all kinds of shafts and rolls, and can be used in metallurgical industry, coal mining machinery,construction machinery and other industries.

processed samples

High processing efficiency: Deposition efficiency up to 500cm²/min.

Stabilised coating process: Dilution <1%, layer thicknesses of 50-500 μm possible.

Multi-speed auto tuning:
1.single-speed ordinary spindle speed: 5-150 rpm;
2.single-speed low-speed spindle speed: 0.5-30 rpm;
3.auto-shift multi-gear spindle speed: 0.5-150 rpm.

Hydraulic tailstock: Programmable adaptive hydraulic tailstock with proper hydraulic pressure adjustment to adjust the ejector force of the tailstock ejector pin.

Laser

Fiber/Diode laser source Laser

Layer thickness

50-1500 μm

Laser power

≤12kW

Weight capacity

3t

Motion mechanism

3+1Axis

Processing length

3m

Spindle speed

1-150/1-200rpm

Deposition Efficiency

≤500cm²/min

Maximum rotation diameter

400/600mm

Substrate dilution rate

<1%

Repeat position accuracy

±0.05mm