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Standard External Cylinder Laser Cladding Specialized Equipment

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Presentation of the equipment's characteristics

Huirui has innovatively developed and launched special equipment for coal machine cladding. It has the characteristics of high integration, flexible operation, high power, high stability, high cladding coating quality, and high production efficiency. It is also cost-effective and can fully realize the realization of large shafts. Requirements for cladding/additive materials and replacement of electroplating for similar workpieces. At the same time, Huirui has accumulated a database of laser additive processes for a variety of high-performance alloy materials in the coal machinery industry, so the equipment has been widely favored by customers and friends since its launch.

The coal machinery industry has strict requirements on wear resistance, corrosion resistance, high-temperature resistance, oxidation resistance, and other characteristics of the surface of parts. The lower-cost metal plating technology is gradually being replaced by laser reprocessing technology due to serious environmental pollution. At present, Ultra-high-speed laser cladding equipment on the market is prohibitive to customers due to factors such as high price, long payback period, and complex operation. Based on the above pain points, Huirui has innovatively developed and launched special equipment for coal machine cladding. It has the characteristics of high integration, flexible operation, high power, high stability, high cladding coating quality, and high production efficiency, and is cost-effective and complete It can meet the requirements of cladding/additive materials and replacing electroplating of large shaft workpieces. At the same time, Huirui has accumulated a database of laser additive processes for a variety of high-performance alloy materials in the coal machinery industry, so the equipment has been widely favored by customers and friends since its launch.

processed samples
  • The equipment consists of a base part, a spindle part, a tailstock part, a three-axis linear coordinate movement part, a laser, a water cooler, a powder feeder, a linear spot laser head, and an electrical control system.
  • Stable coating process: The laser broadband cladding technology developed by Huirui has obtained a stable coating process suitable for the production of hydraulic props through a series of experiments and process optimization.
  • Using a cast bed, the mechanical structure has good rigidity and the equipment has high stability. The spindle is driven by a servo motor, and the high-precision reducer has continuously variable speed and good low-speed stability; the moving part is directly driven by a servo motor, with high transmission accuracy.
  • The operation is simple, fast, and easy to maintain.

Device Name

HUIRUI Standard External Cylinder Laser Cladding Specialized Equipment

Device Model

iCoating®—S

Power Supply Voltage

Three-phase 380VAC, 50/60Hz, TN-S

Maximum Load Capacity

1.5T

Laser Power

6000W

Spot Size

20*2mm

Spindle Speed

0.1-10.0rpm

Repeatability Positioning Accuracy

±0.1mm

Effective Workpiece Processing Length

3000mm

Achievable Layer Thickness

2mm

Effective Workpiece Clamping Diameter

φ500mm

Deposition Efficiency

8cm³/min

Maximum Swing Diameter

φ500mm

Substrate Dilution Rate

≤10%

Powder Utilization Rate

≥85%