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Powder feeder continuous powder adding device

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Presentation of the equipment's characteristics

The latest uninterrupted powder-adding device developed by Huirui Company can realize the convenient function of adding powder from the automatic powder feeder without interrupting the cladding process during long-term high-intensity laser cladding operations. This device can be matched with the Huirui double-cylinder powder feeder PF-TDHS03, which can realize the normal feeding of powder by the powder feeder and at the same time add or change powder to the powder feeder cylinder, omitting the process of opening the cover to add powder and avoiding interruption. Unnecessary cladding breakpoints generated during the cladding process are eliminated, while contamination of the powder tank during the opening and powdering process is avoided.
Heating and stirring transparent powder tube
The transparent heating mixing powder cylinder assembly is mainly composed of a powder cylinder, a powder tray, a powder block, and a powder suction nozzle, with auxiliary mixing and heating functional components. The output shaft of the stirring motor is connected to the stirring shaft in the powder cylinder. During operation, the stirring shaft rotates, and the stirring pin at the bottom of the rod stirs in the powder. The lower part of the cylinder is covered with a heating pad, and enabling the heating function can ensure the dryness of the powder and improve the fluidity of the powder. The powder in the powder cylinder falls into the powder trough of the powder tray through the powder inlet block under the action of gravity. The powder tray is driven by a transmission motor to rotate at a constant speed. When the powder in the powder trough of the powder tray reaches the powder suction block, it is driven by the powder carrier gas. The powder suction nozzle enters the powder outlet tube.

processed samples
  • Online operation during the cladding process will not cause any fluctuation or impact on the cladding process, and can achieve long-term cladding operations;
  • The operation is convenient and fast, and the cladding can last for 2 hours each time the powder is filled without interrupting the cladding process;
  • Avoid contamination caused by opening the powder cartridge and adding powder, and can replace different powders without removing the powder cartridge;

FAQ

  • What impact does adding powder in real time during the powder feeding process have on the stability of powder feeding? The above real-time powder flow test shows that the powder feeder delivers powder in the speed range of 1-6 rpm, and starts adding powder 2 minutes after the powder is delivered. The powder adding process has no impact on the actual powder feeding;
  • How long does it take to refill the can of powder? When measuring the speed of 1-6 rpm respectively, the average time required to add a full tank of powder is about 8.5 minutes, and the fluctuation does not exceed 15 seconds;
  • Can the powder still remain sealed after use? Before and after adding powder, the air tightness test of the powder adding tank and powder cylinder was conducted, and both were able to maintain the air pressure drop within 0.02Mpa under 0.4Mpa air pressure for 1 hour.

model

Continuous powder adding device

Appearance

Overall dimensions L*W*H

200×125×400 mm³

weight

3.6kg

Maximum powder capacity

4kg

How long does it take to add powder to a full tank

8.5min

line

The air path and powder path do not interfere with each other

Heating mixing powder cylinder parameter table

The powder usage can be observed, and it is equipped with stirring and heating functions to ensure smooth powder feeding in humid operating environments.

Powder cartridge specifications

Transparent mixing and heating barrel

model

LAMPF-MC03

Single cylinder volume

1.5L

Heating temperature

60℃-100℃

motor

servo motor

size

140*155*602.5mm

weight

4.12kg

Product Name

Single hopper
powder feeder

Double hoppers
powder feeder

Multi hoppers
powder feeder

Gravity
powder feeder

Powder hoppers

Single hopper

Double hoppers

4/5/6 hoppers

Number of hoppers optional

(gas can be loaded)

Powder feeding capacity

0.4-300g/min

0.4-300g/min

0.4-300g/min

20-50g/min

20-400g/min

20-300g/min


0.1-100g/min

Powder feeding accuracy

≤±1%

≤±1%

≤±1%

≤±2%

Gas pressure

0.2-0.6mpa

0-0.6mpa

0-0.6mpa

0-0.6mpa

Gas flow

1-15L/min

1-15L/min

1-15L/min

1-15L/min

Heating temperature

N/A、0-65℃

0-65℃

0-65℃

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Single hopper volume

1.5/5L

1.5/5L

1.5/5L

1.5/5L

Applicable particle size

20-300μm

20-300μm

20-300μm

20-300μm

Drive motor

Stepping Motor

Servo Motors

Servo Motors

DC Motor

Optional Functions

Stirring and heating

Stirring and heating
dynamic weighing

Stirring and heating
dynamic weighing

Roller type
Electromagnetic type
Screw type
Linear type

Remote protocols

I/O

I/O/AI/Profinet/Modbus

AI/Profinet/Modbus

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On-site cladding: During the high-speed cladding of shaft parts on-site, powder was added to the powder tube of the powder feeder. The shaft cladding effect was good and stable, and there were no powder feeding fluctuations or cladding intermittent fluctuations.