C636A Ultra-High-Speed Laser Cladding Composite Additive Manufacturing System
get a free quotePresentation of the equipment's characteristics
The C636A ultra-high-speed laser cladding composite processing additive system of the UHS-iCoating series independently developed by Huirui is a composite equipment that integrates turning, cladding, and mirror processing. After shaft parts are clamped and positioned in one step, the material addition/subtraction process and mirror processing can be completed sequentially, which avoids the problem of circular runout error caused by multiple clampings and greatly improves the quality and production efficiency of the coating. The overall integration of the equipment is higher, the appearance is more beautiful, and the operability and reliability are higher. At the same time, it also effectively reduces the spillage of metal powder, more effectively protects the production environment, and is more beneficial to the health of operators.
Applications
- Base material: provided by the customer, powder material: martensitic stainless steel
- Total length of specimen: 1000mm, outer diameter: 217mm, wall thickness: 13.5mm, cladding length: 940mm
- Continuous cladding time: 45min, cladding surface efficiency: 0.84 square meters/hour
processed samples
- High processing efficiency: Hybrid manufacturing that combines turning and ultra-high-speed cladding can give full play to its efficiency advantages. After the parts are clamped and positioned at one time, the finished product can be processed in one go by combining additive and subtractive processes to avoid problems caused by repositioning. Unnecessary coaxial and circular runout errors greatly improve the quality and production efficiency of the coating.
- Stable coating process: The laser ultra-high-speed cladding technology developed by Huirui has obtained a stable coating process that can be used in actual production through a series of experiments and process optimization.
- Multi-speed automatic debugging: There are three modes of high-speed cladding spindle transmission: first, single-speed ordinary spindle speed: 5-150 rpm; second, single-speed low-speed spindle speed: 0.5-30 rpm; third, automatic multi-speed shifting Spindle speed: 0.5-150 rpm; suitable for the operation requirements of low-speed large-diameter workpieces and high-speed small-diameter workpieces.
- Hydraulic tail jack: Programmable adaptive hydraulic tail jack, which can adjust the hydraulic pressure appropriately according to the requirements of different working conditions to adjust the tightening force of the tailstock thimble, ensures constant pressure, and automatically expands and contracts with the thermal expansion and contraction of the workpiece to avoid The workpiece is deformed or the equipment is damaged.
Device Name | C636A Ultra-High-Speed Laser Cladding Composite Additive Manufacturing System | ||
Laser Power | ≤8kw | Laser | Fiber Laser |
Motion Mechanism | 4+3 axias | Maximum Swing Diameter | 800mm |
Spindle Speed | 1-200rpm | Maximum Load | 3t |
Machining Length | 3m | Repeatability Accuracy | ±0.012mm |
Deposition Efficiency | Up to 500cm³/min | Achievable Layer Thickness | 50-500μm |
Base Material Dilution Rate | <1% | ||
Related products
HUIRUI only makes the best products in this industry
