C634 Ultra-High-Speed Laser Cladding Composite Additive Manufacturing System
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Ultra-high-speed cladding is an advanced and environmentally friendly remanufacturing processing technology. The main trend is to replace hard chromium-plated shaft parts. Huirui has made breakthrough progress in independently developed laser high-speed cladding technology based on all domestically produced equipment. The UHS-iCoating® series of ultra-high-speed laser cladding equipment is an advanced and environmentally friendly remanufacturing processing technology. In order to replace hard chromium-plated shaft parts, Huirui has successfully developed ultra-high-speed cladding equipment and process methods. This equipment can realize turning cladding. Integrated processing.
Applications
- Base material: provided by the customer, powder material: martensitic stainless steel
- Total length of specimen: 1000mm, outer diameter: 217mm, wall thickness: 13.5mm, cladding length: 940mm
- Continuous cladding time: 45min, cladding surface efficiency: 0.84 square meters/hour
- High processing efficiency: Hybrid manufacturing that combines turning and ultra-high-speed cladding can give full play to its efficiency advantages. After the parts are clamped and positioned at one time, the finished product can be processed in one go by combining additive and subtractive processes to avoid problems caused by repositioning. Unnecessary coaxial and circular runout errors greatly improve the quality and production efficiency of the coating.
- Stable coating process: The laser ultra-high-speed cladding technology developed by Huirui has obtained a stable coating process that can be used in actual production through a series of experiments and process optimization.
- Multi-speed automatic debugging: There are three modes of high-speed cladding spindle transmission: first, single-speed ordinary spindle speed: 5-150 rpm; second, single-speed low-speed spindle speed: 0.5-30 rpm; third, automatic multi-speed shifting Spindle speed: 0.5-150 rpm; suitable for the operation requirements of low-speed large-diameter workpieces and high-speed small-diameter workpieces.
- Hydraulic tail jack: Programmable adaptive hydraulic tail jack, which can adjust the hydraulic pressure appropriately according to the requirements of different working conditions to adjust the tightening force of the tailstock thimble, ensures constant pressure, and automatically expands and contracts with the thermal expansion and contraction of the workpiece to avoid The workpiece is deformed or the equipment is damaged.
Device Name | C634 Ultra-High-Speed Laser Cladding Composite Additive Manufacturing System | ||
Maximum Swing Diameter | 400mm | Machining Length | 3m |
Spindle Speed | 1-200rpm | X/Y/Z axis movement distance | 3000*300*300mm |
Maximum Load | 2t | Chuck diameter | 320mm |
Maximum diameter of workpiece | 400mm | Maximum length of work piece | 3000mm |
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